Ironhead clutch lever Includes: Pin for "ring" cable ends found on Harley Sportster 1991-2015, Dyna 19 No more fade, pour engagement and clutch chatter…Simply thread the Hydro Clutch into the clutch adjustment hole and plumb to a master cylinder with a 9/16" or 11/16" bore. in first gear at a stop if you rev the bike with the clutch lever pulled all the way in, the bike wants to surge forward. We have a great online selection at the lowest prices with Fast & Free shipping on many items! Mar 25, 2025 · 1976 Harley-Davidson Ironhead Sportster Clutch Lever And Cable OEM 1970's . Adjusted the clutch some more, I have a little movement. CLUTCH RELEASE LEVER FOR 5-SPEEDS Chrome clutch release lever for 5-speed models 1980-1986. Took the primary off again to check if I had assed something up, all looked good so I put it back on again. No matter what, the lever won't budge. com. Jul 12, 2010 · i have adjusted the clutch every way possible with little success. Kit includes release arm, cable bracket and mounting hardware. or 3. I'm building a 72 Ironhead, mind you it's been sitting for 5 years. Creeping with clutch pulled, idles in place when lever is released. Replaces OEM 37085-80, 37094-82, 37096-83 and 37096-85. Harley-Davidson Ironhead Sportster Parts & Accessories 4556 Products Product. Does not creep with clutch pulled, idles in place when lever is released. The clutch isn't disengaging though. Clutch-feel problems can often be traced to a dry lever pivot or sticky control cable. Tried adjusting, the clutch actuator would move, it seemed to never get to the clutch plates. Oct 9, 2009 · I noticed the clutch lever on my 64 (that works great, dry clutch) seemed to give about another 3/16" of movement over the 1971 style lever so i heated and bent the 71 lever so it has the same shape as the earlier lever and everything got a little better still. Also once you have all the clutch components removed from the clutch shell check that the drive discs didn't tear up the inside of the shell. Keep both properly lubricated to ensure smooth operation. Photo by Spenser Robert. This little bit of slop ensures that the clutch is fully disengaging when you let go of the clutch lever. Get the best deals for ironhead clutch lever at eBay. The Hydro Clutch comes with a lifetime warranty against defects and workmanship. almost feels like a centrifugal clutch on a go kart. Clutch Lever (4) Clutch Master Cylinder (4) Compensator Sprocket (5) Complete Frame (3) The last thing my ironhead basketcase project needed was a clutch cable. At any rate, I followed the book to the letter and lo and behold my clutch lever was totally solid. I'm pretty sure the mechanism on the inside of the primary cover is in place properly. or 2. Maybe. 1" Custom Clutch Lever Assembly For Harley Models (Sportster, Dyna, FX, FL) Complete custom polished aluminum clutch lever assembly for Harley models. See full list on classic-motorcycle-build. Apr 2, 2008 · Got everything back together last night. com From this point, back the screw out 1/4 to 1/2 turn to establish the correct adjustment screw free play, hold the screw in position and lock the locknut. So I order a new cable and clutch lever and I find out that the threads going into the primary cover have been stripped and tapped for a larger size at some point, so the cable adjuster is loose in its threaded hole. What the FUCK! So now I have tried, the shop has tried and my buddy who rides an Ironhead daily and is a mechanic Jun 25, 2011 · When I got it, the cable was not installed and the controls were gone. Jan 13, 2019 · When ya pull the clutch lever all that's happening is the pressure plate is compressing the springs, that doesn't indicate if the clutch discs are separating. i can get it into gear now without killing the motor but the clutch is still dragging. put a new clutch cable in then followed all of the instruction here and all over for adjusting the clutch. Kits with Banjo Bolts, Fittings, High Pressure Lines and Clutch Master Cylinders also Apr 24, 2011 · Creeping with clutch pulled, dies as it should when clutch lever is released. I could hardly budge it. No movement at all. I figured it was a good time to put my late model clutch perch on. Pulled the primary, pulled the clutch, reassembled the clutch. I got it, put it on, adjusted it, got all excited, and it wont disengage the clutch. Shipped with USPS Ground Advantage. Use this on custom applications when you want to get rid of your stock switch housings. Two days ago the clutch on my 73 started dragging really bad, so I went home and adjusted it. There should be about an 1/8" of free play. My clutch lever wouldn't budge. STOCK (1941-1964) STYLE Jan 15, 2025 · The brake side is easy with all the different hydraulic stuff you can get from everywhere, but how about the clutch lever? I don't like the looks of the original with the switches and 4 mounting bolts, and to make it even harder I'll be using protaper 7/8" handlebars. Condition is Used. When I pull the lever its pretty stiff but I can hear the mechanism inside actuating May 4, 2011 · Has anyone got a old Ironhead clutch lever and asembly that doesn't have switches going spare? I've tryed to upload a pic but I don't seem to be aloud to load pics anymore:frown: Nov 29, 2022 · As long as the clutch fully disengages when you pull the lever in and fully engages when it’s out, then everything is working as it should. CHROME CLUTCH RELEASE LEVERS FOR 4-SPEEDS . Jun 5, 2022 · Early 90s we built a custom ironhead for a Petit lady and used special levers to lighten the amount of force, * not your problem here but on Buells ( tubers) there's a popular clutch ramp kit to help with clutch issues, compared to a Sportster inexplicably Buell used a light duty clutch cable so the ramp helps. After done Check the clutch lever free play. mka sxsdpab plqtdu jiglba rcggce facwek yywuqz lwll okxu kblonit jwl vyo zwil oddsc kvbbi